Improving Sigma Value Through DMAIC at Teaching Factory STT Texmaco
Keywords:
Quality, Production Line, Six Sigma, DMAICAbstract
The STT Texmaco Subang Teaching Factory is a wiring harness production facility, representing a collaboration between STT Texmaco Subang and PT. Piranti Indonesia always strives to achieve zero defects in their production line. The company has implemented the Kaizen concept as a Quality Control Circle, reducing defects to less than 1%. Nevertheless, the company continues its efforts to enhance the quality of the products through continuous improvement to minimise the defect rate. Hence, this research adopts the Six Sigma approach to assist the company in attaining zero defects. Currently, the company has a sigma value of 0.90, with "miss insert" identified as the predominant cause of defects in the production line. The researcher utilises a fishbone diagram for root cause analysis and Failure Mode Effect Analysis (FMEA) to prioritise the issues that need resolution. The outdated work diagram is identified as the top priority for resolution in this study. Evaluation results indicate a reduction in defects and an increase in the sigma value to 2.35.
References
A. T. Soemohadiwidjojo, Six Sigma Metode Pengukuran Kinerja Perusahaan Berbasis Statistik. Raih Asa Sukses, 2017. Accessed: Oct. 02, 2023. [Online]. Available: https://www.google.co.id/books/edition/Six_Sigma_Metode_Pengukuran_Kinerja_Peru/0hlmDwAAQBAJ?hl=id&gbpv=0
Y. Suci, Y. Nasution, dan N. Rizki, “ Penggunaan Metode Seven New Quality Tools dan Metode DMAIC Six Sigma Pada Penerapan Pengendalian Kualitas Produk,” EKSPONENSIAL, vol. 8, no. 1, pp. 27–36, 2017, [Online]. Available: http://jurnal.fmipa.unmul.ac.id/index.php/exponensial/article/view/72
A. Fatah dan A. Z. Al-Faritsy, “Peningkatan dan Pengendalian Kualitas Produk dengan Menggunakan Metode PDCA (Studi Kasus pada PT. X),” Jurnal Rekayasa Industri (JRI), vol. 3, no. 1, pp. 21–30, Apr. 2021, doi: 10.37631/jri.v3i1.288.
F. R. Wilujeng dan T. Wijaya, “Penerapan Metode DMAIC untuk Pengendalian Kualitas pada UKM Tempe Semanan,” in Prosiding Seminar Intelektual Muda #1, 2019, pp. 266–271. Accessed: Oct. 02, 2023. [Online]. Available: https://e-journal.trisakti.ac.id/index.php/sim/article/download/5959/4700
Suhartini, M. Basjir, dan A. T. Hariyono, “Pengendalian Kualitas dengan Pendekatan Six Sigma dan New Seventools sebagai Upaya Perbaikan Produk,” Journal of Research dan Technology, vol. 6, no. 2, pp. 297–331, 2020.
E. Sukirno, J. Prasetiyo, R. Rosma, dan M. H. R. S. R. Sari, “IMPLEMENTASI METODE SIX SIGMA DMAIC UNTUK MENGURANGI DEFECT PIPE EXHAUST XE 611,” Jurnal Aplikasi Ilmu Teknik Industri (JAPTI), vol. 2, no. 2, pp. 10–18, Feb. 2022, doi: 10.32585/japti.v2i2.1492.
R. Firmansyah dan P. Yuliarty, “Implementasi Metode DMAIC pada Pengendalian Kualitas Sole Plate di PT Kencana Gemilang ,” Jurnal Penelitian dan Aplikasi Sistem & Teknik Industri, vol. 12, no. 2, pp. 167–180, 2020.
H. Fransiscus, C. P. Juwono, dan I. S. Astari, “Implementasi Metode Six Sigma DMAIC untuk Mengurangi Paint Bucket Cacat di PT X,” Jurnal Rekayasa Sistem Industri, vol. 3, no. 2, pp. 53–64, 2014.
F. A. Lestari dan N. Purwatmini, “Pengendalian Kualitas Produk Tekstil Menggunakan Metoda DMAIC,” Jurnal Ecodemica: Jurnal Ekonomi, Manajemen, dan Bisnis, vol. 5, no. 1, pp. 79–85, Mar. 2021, doi: 10.31294/jeco.v5i1.9233.
A. Fdani, “SIX SIGMA DMAIC SEBAGAI METODE PENGENDALIAN KUALITAS PRODUK KURSI PADA UKM ,” JISI : JURNAL INTEGRASI SISTEM INDUSTRI , vol. 6, no. 1, pp. 11–17, 2019.
N. Izzah dan M. F. Rozi, “ANALISIS PENGENDALIAN KUALITAS DENGAN METODE SIX SIGMA-DMAIC DALAM UPAYA MENGURANGI KECACATAN PRODUK REBANA PADA UKM ALFIYA REBANA GRESIK,” Jurnal Ilmiah Soulmath : Jurnal Edukasi Pendidikan Matematika, vol. 7, no. 1, pp. 13–26, May 2019, doi: 10.25139/smj.v7i1.1234.
P. Rahayu dan M. Bernik, “Peningkatan Pengendalian Kualitas Produk Roti dengan Metode Six Sigma Menggunakan New & Old 7 Tools,” Jurnal Bisnis dan Kewirausahaan, vol. 16, no. 2, pp. 128–136, 2020.
Suhartini dan Fania, “PENGENDALIAN KUALITAS MENGGUNAKAN SIX SIGMA DAN NEW SEVEN TOOL UNTUK MENGURANGI KECACATAN PRODUK PADA UKM,” in SEMINAR NASIONAL MULTI DISIPLIN ILMU DAN CALL FOR PAPERS, 2020, pp. 712–719.
M. Yogi, P. Wisnubroto, dan R. A. Simanjuntak, “Analisis Pengendalian Kualitas Dengan Metode Six Sigma dan Seven Tools Serta Kaizen Sebagai Upaya Mengurangi Produk Cacat pada PT. Mitra Rekatama Mdaniri,” Rekavasi, vol. 5, no. 2, pp. 70–79, 2017.
Downloads
Published
Issue
Section
License
Copyright (c) 2023 Rifqi Jalu Pramudita, Sugengriadi, Cecep Supriyadi
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
